BBQ Brisket Knife

Today’s blog will feature our BBQ/Brisket knife. Each one is individually handmade from Canadian and US materials, right here in Ontario Canada. The 8″ blade is top quality stainless steel milled in America. The 5″ handle is large and comfortable, constructed with a full-tang for great strength. The handle material is micarta, almost as strong as the steel blade.

The particular piece featured in these photos was made to order for a customer last Christmas, who was looking for a special gift. I’m personally very proud of how this knife turned out.

The big handle compliments that large, heavy blade that’s perfect for slicing through BBQ. I added stainless steel bolsters to the handle to give it a bit more heft. It feels great to hold and is very comfortable in the hand.

Each knife is made to order, using only stainless steel milled in the USA or Canada. Extremely sharp and very tough, this BBQ knife will make short work of your barbequed ribs and smoked brisket.

BBQ Brisket knife
The stainless steel blade is 8 inches, with a 5″ handle.
BBQ Brisket knife

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A Handmade Kitchen Paring Knife

Looking for something unique, that one-of-a-kind gift for someone special? The humble paring knife is one of the most frequently used and handiest tools we have in the kitchen. Everyone who likes to cook needs one, and even people who don’t like to cook still need one. What better gift for that cook in your life than a custom, one-of-a-kind paring knife that’s been handmade by a local artisan?

A handmade knife makes a wonderful gift because it’s beautiful, artistic and practical. The perfect combination of function and art that will last a lifetime, (and they will think of you every time they pick it up to use!)

For today’s blog I thought I’d share some photo’s of one of my favorite projects – a paring knife I forged from an automotive leaf spring. I can’t tell you what kind of vehicle it comes from because I found the chunk of leaf spring on the side of the road. Ironically enough, I came across it while I was walking down to my local auto repair shop to pickup my car that was in for some repairs. I think it probably came from a pickup truck, since it is very close in size with leaf spring I know comes from a Ford F150 pickup. But I can’t be certain.

I took it home and forged a paring knife from it. (Pictures are below.) The handle comes from a Honey Locust tree in our backyard. Honey Locust is a beautiful hardwood with a lovely grain pattern. All of my knives are handmade in Ontario, using Canadian and U.S. steel and locally sourced hardwood.

Forged paring knife.

Hand forged from an automotive leaf spring and polished, with a solid hardwood handle.

You can see all my kitchen knives on my kitchen gallery here. If any happen to catch your eye, it can be ordered online here.

Paring Knife and piece of Honey Locust
Same knife but the blade has been treated with an acid etch. Some people like the patina you get from etching the steel.

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Your First Knife: Getting Started

Camp knife made from O1 tool steel

I’ve talked about hobbies in quarantine in a few previous posts. Having a hobby during the pandemic is important to staying sane and getting into knife making doesn’t have to be expensive. It has a very low cost entry point – one of its distinct advantages. The other distinct advantage is that it is one of the few hobbies by which you can accidentally set yourself on fire. It’s happened to me twice now, and it always makes for cool stories you can tell your friends. (But it has to be by accident, though, or it doesn’t count.)

Before I discuss my tips and recommendations for starting out in knife making, I’d like to talk about two books that I think any beginner needs to seriously consider:

Wayne Goddard’s $50 Knife Shop and Custom Knifemaking: 10 Projects from a Master Craftsman by Tim McCreight. There are a lot of books out there, and as you grow in the craft I’m sure you’ll want to get more. My own library has grown extensively, and I’m sure I will review more of these excellent books in future blogs.

But for someone who is just starting out or wants to do some reading before jumping into the craft, these are the two I’d start with.

Goddard’s book, as the title suggests, is focused on how to get into it on the cheap. He’s done it for $50 bucks (not including the price of his book). It cost me a bit more, but not much, and the point isn’t the exact amount but that it can be done very inexpensively. You can go the expensive route if you want and just go down to hardware stores and spend big bucks, but I don’t recommend it. First, you should make a few knifes before deciding if its really for you. Second, you might annoy your spouse spending too much money on a hobby. Third, its too easy to go to a store and spend money. Personally, I found it much more fun and satisfying to go to yard sales, estate sales, flea markets and find used second-hand tools.

The $50 Knife Shop describes how to do it all on the cheap. You will need a forge. You could spend hundreds or thousands of dollars on fancy brand new one, like they have on the show Forged in Fire. Or you could build your own. Goddard tells you how. You will need to do your own heat-treating (you can send your knives out for heat treating to a company that specializes in that – some guys do that – but that’s boring and missing out on half the fun of the craft. It’s much more fun to do your own heat treating and tempering.) Goddard describes how to do that. You won’t go wrong in following his steps on buying and building your own tools cheaply, and his step by step guide in making knives.

Forged blade from a leaf spring, with walnut and deer antler handle

The other book I recommend is Tim McCreight’s Custom Knifemaking: 10 Projects. His book is in the format of 10 knife making projects, as the title suggests. I like this book because his projects run from the simple to the difficult, and cover both of the major techniques: forging and stock removal.

Knife making and all the techniques fall into these two broad categories. Forging is the process of hammering hot steel on an anvil into the shape you want it. Stock removal starts with a bar of steel, and removing material with a grinder or file until it’s in the shape you want.

In each of his 10 projects, McCreight describes in great detail how to build a knife. The 10 projects cover all of the important techniques you will ever need to learn as a hobbyist. I’ve done several of the projects, and it is a great way for the beginner to get started in the craft.

In my next blog I will talk about forging, what kind of steel you can scrounge so you don’t have to spend money buying new steel, what you can do for a cheap (or free!) forge, and how to get started forging knives for fun.

I hope you will look into knife making as a hobby. We all need something to keep sane during these crazy times. It’s lots of fun and way better than talking to a therapist.

Stay safe, but above all stay sane.

My First Knife

I happened to be cleaning my shop the other day and found this ugly old thing…

my first knife

It’s the first knife I ever made, forged from an old lawn mower blade. I don’t think it could have been any uglier if I’d planned it that way, but at the time I was pretty excited – not so much with the results but with successfully completing the forging process to make something.

My first forge was as crude as my first knife was ugly. For a forge I used a fire pit in the backyard, with a steel pipe stuck in it and a hairdryer taped to the other end for a makeshift blower. For those not familiar with the art, a simple fire alone will get hot enough to roast hotdogs, but not enough to heat steel so that it can be forged. Forging requires that you heat steel to the point that it will be soft enough that you can change its shape with a hammer. To get a fire that hot you have to blow air into it somehow. Blowing air is what turns a fire into a forge.

With my first ever ‘forge’ I heated my chunk of lawn mower blade to a bright yellow and hammered away. After a few hammer blows the steel cools off and will no longer be soft enough to manipulate its shape with a hammer. Back into the fire it goes, bringing it up to a bright yellow, and then returning it to the anvil for more hammer blows. For forge tongs I used a pair of old plyers and my anvil was a chunk of old ‘I’ beam I picked up for a couple of bucks at a garage sale.

This process went on for a while until I had the shape of a crude knife. I heat treated it, and finished the handle with some chunks of hardwood I found laying around the garage. For pins I used bits of metal from a clothes hanger.

Lawn mower blades are usually made from good tool steel, with enough carbon that it can be hardened to hold a sharp edge if properly heat treated. So while not very pretty, my knife is sharp and very serviceable – but I am not expecting to win any awards with it.

I still remember how exciting it was just to see hot steel move under my hammer blows and realizing I could manipulate and shape it. It was a lot of fun, even if my first few attempts turned out ugly.

I don’t think people should quit if their first attempt, or even first several attempts, don’t work out so well. Don’t be discourage by failure or ugly results. Fortunately, persistence pays off and if you keep at it, you will get better. Here is a picture of a knife I recently made, using the same process of forging. I forged this paring knife from the leaf spring of a car, and the handle material came from the wood of a honey locust tree in my backyard.

Paring knife forged from a car spring

Hobbies in quarantine

This year has been one for the history books, as the entire world has been in lockdown and millions of people around the planet are in some form of self-isolation.

Damascus steel blade with deer antler handle.

I haven’t seen friends or family in weeks. My wife and I don’t have any kids at home – they’ve all grown and left the nest. But three of them live only 10 minutes away across town (we have six all together) and we haven’t been able to visit them in weeks. Covid is no joke, and we are taking this seriously. So we are going to tough it out through the isolation until it is safe once again.

One of the ways I’ve been coping with the stress of self-isolation is to spend a lot of time hammering on hot steel. It is amazingly therapeutic, and you don’t have to spend thousands of dollars on a shrink over Zoom.

My wife expressed some concern that during these times of elevated stress, I’ve turned to making sharp objects for fun. But I told her not to worry…really… I’m reasonably certain I’m not going to snap…I think…

All kidding aside, knife making can be a fun and rewarding hobby. One of its positive points is that it has a very low cost entry point. You don’t have to spend much, if any, money to get started. It does not require specialized tools or expensive equipment unless you want to go pro. You can get by with basic tools – which is all you need to do this as a hobby. If you are even a moderately handy person you likely already have most of what you need in your shop. A low cost entry point means no harm done if you want to try it and then decide it’s not for you.

Someone gave me a rack of deer antlers they found in the woods a couple of weeks ago and I used it to make this knife. The blade is cable Damascus I forged a while back from a piece of steel cable. The bolster is brass and leather.

The best way to get through this pandemic is to take up a hobby. Don’t just sit around watching the news or obsessing on social media. Learn to make something with your hands. Take up cooking, baking bread, wood working, painting, pottery…anything you think you’ll enjoy that other people can enjoy as well. It will keep you sane.

Stay safe, stay healthy, and stay sane!