Camp Fire Tongs Forged from a Truck

My interest in blacksmithing started with a desire to learn how to forge knives from chunks of old steel. One of the things I love about blacksmithing is that the skills you acquire in that art come in extremely handy for all kinds of things that most people wouldn’t have the werewithal to attempt.

The skills I’ve developed forging knives have enabled me to do things that just a few years ago I would never have dreamed I could do. Case in point: We have a nice backyard with plenty of outside furniture so that we can comfortably enjoy sitting outdoors with friends and family. One of my wife’s favorite pieces of outdoor furniture is a large two-seater swing with an awning. Recently, the awning snapped off the top of the swing frame during a bad windstorm.

Transferable Blacksmithing Skills

I found the awning the next morning across the yard from the overturned swing. The brackets holding the awning onto the top of the swing frame were plastic, and unrepairable. For most of my life, I have not been an overly handy-man, and until recently I would have most likely trashed the swing and bought a new one because I would not have known how to fix it.

But forging knives has given me skills that come in handy for a wide range of things. I gathered up the bits of plastic and fit them together to see how the bracket was shaped, and realized I could probably make new ones. I dug through my small-but-ever-growing stack of scrap metal and found a bit of suitable steel. Then I fired up the forge and hammered away until the shape was right. After allowing the steel to cool slowly, I drilled the bolt holes, and installed the new brackets on the swing.

The awning fit perfectly, and my home-made steel brackets are stronger than the original plastic ones. I won’t need to worry about it ever breaking in a storm again.

I had a similar experience a couple years ago when replacing the outside dryer vent. The old one was broken and mice were getting into the house through it. (This is, by the way, a common access point for mice. If you’re having trouble with the little critters getting inside, check that your dryer vent flap is closing properly.)

Blacksmithing is a very handy skill to develop

I got a new vent from the local hardware store and proceeded to install it. Unfortunately, the bracket that came in the box that was meant for mounting the vent on the wall wasn’t going to work were the vent had to go. So I made one out of steel. A bit of forging to shape the metal, some filing and sanding, and problem solved.

In today’s blog I want to talk about a set of camp fire tongs I forged from the leaf spring of an F150 Ford pick-up truck. It was my wife’s idea, really. We were sitting around the fire pit in our backyard, and she was using some sticks to move burning logs around when she asked me if I’d make her a pair of tongs.

I always like to do handy-guy stuff for my wife, so I forged a set from the leaf spring of a Ford F150. I designed them to be useful for picking up large logs, as well as small bits. We were happy with the result.

Please enjoy the glamour photos of us using the tongs. If you’re interested in a set, send me a message using my contacts page. I always keep truck leaf spring in stock, because the 5160 high carbon steel used for leaf springs is excellent knife making material.

Our camp fire tongs can be used to pickup and move large burning logs.

Can get small sticks too. The pincers come together close and tight, so they’re great for picking up and moving hot coals and smaller sticks.

You’re never too young to forge!

My grandson Miles forging a knife from hot steel

2020 has been a year for learning new hobbies and skills as we find ways to stay sane during the pandemic. We are never too old or too young to try something new. My 8-year old grandson loves hammering on hot steel. This weekend he was down for American Thanksgiving and we had a lot of fun in the old forge.

And now, here is a slo-mo video. (I love how the hammer ringing on the anvil sounds in slo-mo!)

Your First Knife: Getting Started

Camp knife made from O1 tool steel

I’ve talked about hobbies in quarantine in a few previous posts. Having a hobby during the pandemic is important to staying sane and getting into knife making doesn’t have to be expensive. It has a very low cost entry point – one of its distinct advantages. The other distinct advantage is that it is one of the few hobbies by which you can accidentally set yourself on fire. It’s happened to me twice now, and it always makes for cool stories you can tell your friends. (But it has to be by accident, though, or it doesn’t count.)

Before I discuss my tips and recommendations for starting out in knife making, I’d like to talk about two books that I think any beginner needs to seriously consider:

Wayne Goddard’s $50 Knife Shop and Custom Knifemaking: 10 Projects from a Master Craftsman by Tim McCreight. There are a lot of books out there, and as you grow in the craft I’m sure you’ll want to get more. My own library has grown extensively, and I’m sure I will review more of these excellent books in future blogs.

But for someone who is just starting out or wants to do some reading before jumping into the craft, these are the two I’d start with.

Goddard’s book, as the title suggests, is focused on how to get into it on the cheap. He’s done it for $50 bucks (not including the price of his book). It cost me a bit more, but not much, and the point isn’t the exact amount but that it can be done very inexpensively. You can go the expensive route if you want and just go down to hardware stores and spend big bucks, but I don’t recommend it. First, you should make a few knifes before deciding if its really for you. Second, you might annoy your spouse spending too much money on a hobby. Third, its too easy to go to a store and spend money. Personally, I found it much more fun and satisfying to go to yard sales, estate sales, flea markets and find used second-hand tools.

The $50 Knife Shop describes how to do it all on the cheap. You will need a forge. You could spend hundreds or thousands of dollars on fancy brand new one, like they have on the show Forged in Fire. Or you could build your own. Goddard tells you how. You will need to do your own heat-treating (you can send your knives out for heat treating to a company that specializes in that – some guys do that – but that’s boring and missing out on half the fun of the craft. It’s much more fun to do your own heat treating and tempering.) Goddard describes how to do that. You won’t go wrong in following his steps on buying and building your own tools cheaply, and his step by step guide in making knives.

Forged blade from a leaf spring, with walnut and deer antler handle

The other book I recommend is Tim McCreight’s Custom Knifemaking: 10 Projects. His book is in the format of 10 knife making projects, as the title suggests. I like this book because his projects run from the simple to the difficult, and cover both of the major techniques: forging and stock removal.

Knife making and all the techniques fall into these two broad categories. Forging is the process of hammering hot steel on an anvil into the shape you want it. Stock removal starts with a bar of steel, and removing material with a grinder or file until it’s in the shape you want.

In each of his 10 projects, McCreight describes in great detail how to build a knife. The 10 projects cover all of the important techniques you will ever need to learn as a hobbyist. I’ve done several of the projects, and it is a great way for the beginner to get started in the craft.

In my next blog I will talk about forging, what kind of steel you can scrounge so you don’t have to spend money buying new steel, what you can do for a cheap (or free!) forge, and how to get started forging knives for fun.

I hope you will look into knife making as a hobby. We all need something to keep sane during these crazy times. It’s lots of fun and way better than talking to a therapist.

Stay safe, but above all stay sane.

My First Knife

I happened to be cleaning my shop the other day and found this ugly old thing…

my first knife

It’s the first knife I ever made, forged from an old lawn mower blade. I don’t think it could have been any uglier if I’d planned it that way, but at the time I was pretty excited – not so much with the results but with successfully completing the forging process to make something.

My first forge was as crude as my first knife was ugly. For a forge I used a fire pit in the backyard, with a steel pipe stuck in it and a hairdryer taped to the other end for a makeshift blower. For those not familiar with the art, a simple fire alone will get hot enough to roast hotdogs, but not enough to heat steel so that it can be forged. Forging requires that you heat steel to the point that it will be soft enough that you can change its shape with a hammer. To get a fire that hot you have to blow air into it somehow. Blowing air is what turns a fire into a forge.

With my first ever ‘forge’ I heated my chunk of lawn mower blade to a bright yellow and hammered away. After a few hammer blows the steel cools off and will no longer be soft enough to manipulate its shape with a hammer. Back into the fire it goes, bringing it up to a bright yellow, and then returning it to the anvil for more hammer blows. For forge tongs I used a pair of old plyers and my anvil was a chunk of old ‘I’ beam I picked up for a couple of bucks at a garage sale.

This process went on for a while until I had the shape of a crude knife. I heat treated it, and finished the handle with some chunks of hardwood I found laying around the garage. For pins I used bits of metal from a clothes hanger.

Lawn mower blades are usually made from good tool steel, with enough carbon that it can be hardened to hold a sharp edge if properly heat treated. So while not very pretty, my knife is sharp and very serviceable – but I am not expecting to win any awards with it.

I still remember how exciting it was just to see hot steel move under my hammer blows and realizing I could manipulate and shape it. It was a lot of fun, even if my first few attempts turned out ugly.

I don’t think people should quit if their first attempt, or even first several attempts, don’t work out so well. Don’t be discourage by failure or ugly results. Fortunately, persistence pays off and if you keep at it, you will get better. Here is a picture of a knife I recently made, using the same process of forging. I forged this paring knife from the leaf spring of a car, and the handle material came from the wood of a honey locust tree in my backyard.

Paring knife forged from a car spring

Hobbies in quarantine

This year has been one for the history books, as the entire world has been in lockdown and millions of people around the planet are in some form of self-isolation.

Damascus steel blade with deer antler handle.

I haven’t seen friends or family in weeks. My wife and I don’t have any kids at home – they’ve all grown and left the nest. But three of them live only 10 minutes away across town (we have six all together) and we haven’t been able to visit them in weeks. Covid is no joke, and we are taking this seriously. So we are going to tough it out through the isolation until it is safe once again.

One of the ways I’ve been coping with the stress of self-isolation is to spend a lot of time hammering on hot steel. It is amazingly therapeutic, and you don’t have to spend thousands of dollars on a shrink over Zoom.

My wife expressed some concern that during these times of elevated stress, I’ve turned to making sharp objects for fun. But I told her not to worry…really… I’m reasonably certain I’m not going to snap…I think…

All kidding aside, knife making can be a fun and rewarding hobby. One of its positive points is that it has a very low cost entry point. You don’t have to spend much, if any, money to get started. It does not require specialized tools or expensive equipment unless you want to go pro. You can get by with basic tools – which is all you need to do this as a hobby. If you are even a moderately handy person you likely already have most of what you need in your shop. A low cost entry point means no harm done if you want to try it and then decide it’s not for you.

Someone gave me a rack of deer antlers they found in the woods a couple of weeks ago and I used it to make this knife. The blade is cable Damascus I forged a while back from a piece of steel cable. The bolster is brass and leather.

The best way to get through this pandemic is to take up a hobby. Don’t just sit around watching the news or obsessing on social media. Learn to make something with your hands. Take up cooking, baking bread, wood working, painting, pottery…anything you think you’ll enjoy that other people can enjoy as well. It will keep you sane.

Stay safe, stay healthy, and stay sane!